Manveruon wrote:Okay, yeah, I think that makes sense. Basically what you're saying is that the nut holding the pommel onto the tang has a hex-shaped hole designed for an allen-wrench or something like that, so you just create a cap to go over it and disguise the hole, right? If so though, what do you use for this cap? I'm afraid I have no metal-working skills, but this does sound like a pretty cool solution.
Just chiming in, you could use a regular nail, cut down to the appropriate length. Hammer the nail head edges out with a hammer. File in some grooves in the shaft of the nail.
Pour/drip in some hot wax and push in the nail/plug. The grooves in the nail will grab the wax and give you much less of a chance of it falling out. You can also make a groove on the inside of the hex opening in the nut, if you have a dremel tool.
When you'd like to tighten the nut simply heat the peen area with a hair dryer, the wax will melt out , tighten and replug with hot wax.
Quick simple solution.